Tooling fixtures are widely used in many industries such as machining, and their annual consumption is also very large. In the finishing process, there are products that require multi faceted drilling or milling, and most enterprises choose the fourth axis for implementation. There are a wide variety of four axes on the market, including representative ones such as Dechuan, Tan Jia, and Tan Xing. Four-axis fixture customization has also emerged to meet the needs of enterprises for rapid processing of products.
However, the design and processing cycle of four-axis non-standard fixtures is long and costly, which cannot well meet the fast-paced product processing needs. In order to change this situation, Youzhi vigorously pioneered the assembly concept of four-axis fixtures, which is to achieve the assembly and reuse of four-axis fixtures through standardized design of the basic parts of the fixture. This can not only shorten the production cycle of new product fixtures for customers, but also reduce the waste of customers repeatedly purchasing a complete set of new fixtures, saving costs, and improving efficiency.
Principle of Four Axis Fixture Assembly
Generally, the four-axis customized fixture includes the basic part+bridge plate fixture part. The assembly principle of the four-axis fixture is actually very simple, which is to standardize the design of the basic part of the fixture, such as the L block, oil distributor, large bottom plate, and bridge plate hole position, to achieve the universality of the basic part. Different products only need to assemble and replace the bridge plate fixture part, without the need to repeatedly order a complete set of new fixtures, and can also reduce the time for commissioning of the new fixture on the machine.
Why does the four axis jig have a large base plate
1. The large base plate can expand the mounting surface of the machine, increase the effective travel of the fixture, maximize the use of the maximum travel of the machine tool, and improve processing efficiency;
2. The four-axis jig with a large base plate has a stable structure, ensuring four-axis accuracy; And easy to replace and disassemble the fixture, and convenient to handle;
3. The standardization of the large base plate can achieve rapid assembly of fixtures and improve processing efficiency;
4. Convenient installation and debugging of clamps with standard large base plates, saving machine adjustment time;
5. The large base plate can be combined with an elevating jig to solve the problem of short Z-axis travel of some machine tools.
Four-axis jig foundation standard three-piece set
Large base plate
L block
Oil distributor
Standardized customization scheme for Youzhi four-axis fixture:
"For standardized customization of Youzhi's four axis fixture, we need to provide four axis models to customize matching standardized basic components for customers. If customers do not have four axes, we can also provide a complete set of four axis fixture customization solutions.".
Roller cam four axis turntable
The Youzhi 4-axis jig basic 3-piece set of products can be customized independently. According to your 4-axis model, we can quickly match standard parts for you. Currently, we support 4-axis brand models such as Dechuan, Tanjia, Tanxing, and other models and specifications. We will provide effective product solutions within the shortest time. Welcome to inquire 18858248688 (same WeChat account)
Main projects:
(1) Various non-standard fixtures, hydraulic fixtures, pressure retaining fixtures, machining center fixtures, four axis fixtures, friction stir welding fixtures, lathe hydraulic fixtures, metal processing welding fixtures, automotive parts fixtures, customized measuring tools, electronic industry assembly fixtures, modular machine tools, etc.
(2) It can provide customers with delivery services, process optimization, cost optimization, and resource allocation to maximize the value of equipment.
(3) Undertake turnkey processing projects.
Team Advantages:
Youzhi Technology has a professional design team, led by a senior engineer with 30 years of industry technical experience, and an experienced practical team. With many years of experience in the transformation of hydraulic and automatic production lines, fixtures, and lathes, we have achieved our professional design philosophy and provided you with professional automation production improvement solutions.
Using 3D modeling technology for 3D solid fixture model design eliminates the drawbacks of 2D design, effectively solves problems such as interference and misalignment between fixtures and parts, and ensures the performance and quality of customer fixtures.
Design process:
Customer consultation - provision of samples and drawings - design draft - reaching an agreement - design and production - testing and installation - after-sales service
Delivery period: 15-40 days
Welcome to discuss the plan with pictures and samples. Tel: 18858248688 (same WeChat account)
Fixture Combination Ordering Offer