Automatic chemical fixture generally includes the fixture part and hydraulic control system, while conventional fixture customization only includes the fixture part. Supporting products such as hydraulic stations and four-axis turntables generally require customers to purchase by themselves, and also require certain professional experience, which is time-consuming and laborious, and is not conducive to the overall optimization of the fixture system. Based on this, Youzhi Technology relies on its own product advantages and professional experience in fixture matching to provide customers with efficient, energy-saving Affordable overall solution for automated chemical fixtures and "turnkey" fixture customization services.

1、"Turnkey project" service for Youzhi fixture automation

Main projects:

(1) We can customize various non-standard fixtures, hydraulic fixtures, pressure retaining fixtures, machining center fixtures, four axis fixtures, friction stir welding fixtures, lathe hydraulic fixtures, metal processing welding fixtures, automotive parts fixtures, customized measuring tools, inspection tools, electronic industry assembly fixtures, combined machine tools, and so on.

(2) Provide delivery services to customers, optimize processes, optimize costs, and allocate resources to maximize the value of equipment.

(3) Undertake turnkey processing projects.

Professional team: Youzhi Technology has a professional design team, led by a senior engineer with 30 years of industry technical experience, and an experienced practical team. With many years of experience in the transformation of hydraulic and automatic production lines, fixtures, and lathes, we have achieved our professional design philosophy and provided you with professional automation production improvement solutions.

Using 3D modeling technology for 3D solid fixture model design eliminates the drawbacks of 2D design, effectively solves problems such as interference and misalignment between fixtures and parts, and ensures the performance and quality of customer fixtures.

machining center 

Hydraulic station

Fixture customization process:

Customer consultation - provision of samples and drawings - design draft - reaching an agreement - design and production - testing and installation - after-sales service

Delivery period: 15-40 days

Welcome to discuss the plan with pictures and samples. Tel: 18858248688 (same WeChat account)

2、Four axis fixture customization

1.Four-axis fixture assembly service: Youzhi advocates the concept of four-axis fixture assembly. Through standardized customization of the basic components of the four-axis fixture (L block, large base plate, and oil distributor), four-axis fixture assembly can be achieved. The basic components do not require repeated customization, reducing the customization cycle of the four-axis fixture for customers, saving customization costs, and improving production efficiency。

2.Equipped with high-performance roller cam four shafts: Youzhi provides you with a "turnkey" four shaft fixture customization solution. We have high-performance roller cam four shafts for you to choose from, which are energy-saving, efficient, and stable.

3.Preferential combination scheme for ordering four axis clamps：

4.Sharing of Four Axis Fixture Cases：

Customization of friction stir welding fixture

Friction stir welding fixtures are an important part of achieving friction stir welding molding. High quality friction stir welding fixtures should have the following characteristics:

1. The welding process is stable and the product consistency is high, minimizing the possibility of human intervention;

2. Convenient operation, safe and reliable, in line with production control and process control requirements;

3. Good economy, minimize manufacturing costs while meeting production capacity.

Youzhi has more than ten years of experience in designing and manufacturing friction stir welding special jigs, and has rich cases of friction stir welding jigs in new energy vehicles, "three electric" products, power electronics and heat dissipation products, boxes, shells, water cooled plates, and other aspects：

Youzhi energy-saving hydraulic station

Youzhi Technology has an independent and efficient energy-saving hydraulic station brand, which can customize professional supporting hydraulic stations for fixture projects, providing efficient, convenient, and affordable "turnkey" services for fixture automation。

1.

Pressure maintaining+operation mode, saving about 70% of energy consumption.

Under the pressure maintaining state, by reducing the rotational speed of the motor, the power consumption cost and oil rise are reduced.

2. It can be towed by two machines, and two equipment can use one energy-saving hydraulic station.

Through valve group control, one hydraulic station works for two machine tools at the same time, without affecting each other's work at different beats.

3. Lightweight structure, saving oil, space, and resources.

Low rotational speed keeps the flow rate to a minimum, and hydraulic stations with equivalent efficiency only need to use 30% of their oil storage capacity, saving two-thirds of the oil volume;

Small and lightweight design, saving about 60% of space, and resource saving without using magnets;

4. High speed response capability to improve production efficiency.

Compared with previous variable displacement pumps, it has better response characteristics, with a response time of about 0.1 seconds from holding pressure to maximum displacement. This is because the Youzhi hydraulic station uses European ABB controllers, German sensors, and a sensitivity sensing system. At the same time, it is equipped with a Taiwan plunger pump, which has a small inertia at low speeds and can achieve stop or operation switching within 0.1 seconds.

5. Constant temperature stability, reducing machine tool wear.

By monitoring the pressure and cooperating with the load state during operation, the necessary flow rate is supplied when necessary, achieving self-regulatory energy-saving pressure flow control, low oil temperature, stable temperature, and reducing the loss of machine tools.

6. Simple operation, directly interfacing with the CNC operating system.

As long as the 220V/380V power cord is connected, the action can be carried out.