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What is the "turnkey project" service for friction stir welding equipment?

2022-12-15 超级管理员 Read 226

Friction stir welding is a non-standard automatic welding process. After purchasing equipment, we first need to customize the mixing head according to the welding product, in addition, we also need to customize the automatic welding tooling and supporting hydraulic station. Usually, these items need to be purchased from different suppliers, often causing us to run around in a state of anxiety, not only time-consuming and laborious, but also unable to guarantee the supporting performance. In view of this, Youzhi&Jingcheng, relying on its own advantages in the friction stir welding industry chain, provides our customers with overall solutions for friction stir welding equipment and "turnkey engineering" services.



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Our "turnkey" services include: product welding samples, equipment ordering, mixing head customization, product automatic tooling customization, and supporting hydraulic station packaging services for a series of friction stir welding equipment. At the same time, we are responsible for on-site delivery, installation, debugging, and production guidance, and provide customers with free training for friction stir welding technicians and operators。

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About welding equipment

Youzhi&Jingcheng reached strategic cooperation with Air China CFSW. Production and sales of various types of friction stir welding equipment and stir head accessories.

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Currently, our company can provide the following six types of friction stir welding equipment in more than ten styles. For details of the equipment, please click at the end of the article to read the original text and enter the Jingcheng official website

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Youzhi&Jingcheng can provide standardized and customized stirring heads for conventional friction stir welding processes, such as those suitable for aluminum alloy materials, involving cast aluminum, extruded aluminum, as well as copper alloy and titanium alloy stirring heads, meeting the welding depth of 1~20mm。

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In addition, we also have a professional friction stir welding product processing center, with various types of five-axis, gantry, C-type and other advanced friction stir welding equipment, to meet the requirements of various product proofing and batch processing business. Friends who need equipment are welcome to visit our company for inspection, and can also use proofing products。

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2、About welding tooling


Our company has its own brand of automatic hydraulic tooling design and manufacturing workshop and hydraulic station production line, and has more than ten years of experience in friction stir welding automatic welding tooling design and manufacturing. We have accumulated a wealth of cases, providing a strong supporting product guarantee for our friction stir welding equipment turnkey engineering services.

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Fixture machining center


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Hydraulic station assembly center


1.

Why is automatic tooling preferred for batch processing of friction stir welding?

Friction stir welding is an automated welding process. A set of efficient automatic welding tooling is very important for batch welding, which not only helps to improve welding efficiency, but also greatly improves the performance stability of welding products and reduces deformation



Automatic tooling has high working efficiency, accurate repetitive positioning, uniform pressure between pressing plates after pressing, stable product pressure, simple operation, and is suitable for mass production and manufacturing. Compared to manual tooling, the efficiency of automatic tooling has been improved by about 175%. In the welding of large workpieces, manpower is also saved by more than twice。


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2.Case demonstration of friction stir welding fixture

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Battery tray tooling

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Electric control box welding tooling

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Three-dimensional welding tooling for electric control box

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Motor shell welding tooling



水Cold plate welding tooling



Semiconductor radiator welding tooling

3. About after-sales service

The service tenet of Youzhi&Jingcheng is "to be responsible for everything for the customer's products." We do not sell the equipment and products as soon as we sell them. We not only need to provide "turnkey" services for on-site installation and debugging, but also help the customer grasp the practicality of the equipment and tooling, and provide technical training, production guidance, and other services.

Equipment service: The equipment supports customization and door-to-door delivery, and the CFSW senior engineer of China Airlines is responsible for door-to-door installation and commissioning until the acceptance is qualified.

Technical training: Train 1-2 friction stir welding technicians for the enterprise to conduct pilot production guidance.

Fixture service: customized tooling fixtures are tested before leaving the factory, reducing customer debugging time, and ensuring efficient and rapid production.

After-sales service: 24-hour after-sales service hotline, ready to communicate and resolve any issues. 0574-8187 7756 / 188 5807 4788

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In addition, we are also vigorously promoting friction stir welding technology to the entire society, allowing more enterprises to understand friction stir welding and apply friction stir welding technology to their products. Therefore, we regularly conduct professional technical training and exchange meetings, and invite friction stir welding technology experts from the Beijing Aerospace Technology Research Institute to exchange guidance with you. In addition, we also plan to cooperate with technical colleges and universities to cultivate friction stir welding technical talents, provide technical talents for enterprises, and solve the current shortage of friction stir welding technical talents in the industry.



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Friction stir welding is a non-standard automatic welding process. After purchasing equipment, we first need to customize the mixing head according to the welding product, in addition, we also need to customize the automatic welding tooling and supporting hydraulic station. Usually, these items need to be purchased from different suppliers, often causing us to run around in a state of anxiety, not only time-consuming and laborious, but also unable to guarantee the supporting performance. In view of this, Youzhi&Jingcheng, relying on its own advantages in the friction stir welding industry chain, provides our customers with overall solutions for friction stir welding equipment and "turnkey engineering" services.